📍 Cnr Botha & Pretoria Rd, Petit, Benoni 1501  |  [email protected]  |  [email protected]
+27 71 840 1773
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Our Range

Electrowinning Products

Acid-resistant, corrosion-proof components engineered for the demands of continuous base metal refinery operations — manufactured in Gauteng, South Africa.

The World Standard in Electrowinning Cells

The introduction of the patented UNICELL® in the mid-1980s is universally recognised as one of the great contemporary innovations in tankhouse technology. There are now more than 40,000 UNICELL® in operation around the world.

Our patented, advanced technical vinylester-based composite is specifically designed to provide superior chemical resistance and mechanical durability, withstanding the extreme environment of a tankhouse where other materials fail.

The UNICELL® is the only monolithically cast electrolytic cell with integral overflow/decant and inlet piping systems. Eliminating cold joints and seams has dramatically reduced long-term maintenance costs for our clients.

Why UNICELL® Outperforms

Fiberglass Reinforced Plastic Rebar provides structural protection against catastrophic failure without the possibility of creating short circuits.

Various sizes manufactured to suit customers' specific tankhouse needs — from small pilot plants to large-scale commercial operations.

40K+
In operation worldwide
2,000+
Made by CSI
30+
Years manufacturing
Full Product Catalogue

Everything Your Tankhouse Needs

From individual replacement components to complete turnkey tankhouse fitouts — all manufactured to specification.

Electrowinning Cells (UNICELL®)

Polymer concrete cells available in standard and custom configurations for copper, cobalt, zinc, nickel and other base metals.

Core Product
  • Monolithic vinylester-based composite construction
  • Integral overflow/decant and inlet piping
  • FRP rebar reinforcement
  • Custom sizing to fit existing infrastructure
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Cathodes

High-purity stainless steel and titanium blank cathodes engineered for optimal current distribution and easy stripping in high-throughput operations.

Electrowinning
  • 316L and 304 stainless steel options
  • Titanium blanks for aggressive electrolytes
  • Hanger bar options: copper, SS, titanium
  • Edge strip compatible design
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Anodes

Lead-calcium and lead-silver alloy anodes providing exceptional conductivity and extended service life under aggressive mineral acid conditions.

Electrowinning
  • Pb-Ca and Pb-Ag alloy formulations
  • Cast and rolled manufacturing options
  • Custom dimensions to cell specifications
  • Conductor bar integration
🛡️

Insulator Blocks

Over 100,000 manufactured at our Benoni facility. Acid-resistant polymer concrete blocks for bus-bar isolation and electrical safety.

Infrastructure
  • Polymer concrete — superior acid resistance
  • Custom shapes and load ratings
  • Bus-bar and inter-cell isolation
  • High dielectric strength
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Acid Baths & Stripping Cells

Custom fabricated polymer concrete acid baths for cathode stripping, electrolyte storage and chemical processing in mineral acid environments.

Infrastructure
  • Monolithic construction — no cold joints
  • H2SO4 and HCl resistant formulations
  • Integral piping and overflow systems
  • Heated bath configurations available
🦺

Non-Slip Flooring & Walkways

Purpose-built acid-resistant non-slip flooring, walkways, stairways and handrail systems for the tankhouse floor environment.

Safety
  • FRP grating and solid panel options
  • GRP handrail systems
  • Stairway treads and nosings
  • Compliant with OSH Act standards
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Demister Balls

Polypropylene demister balls for acid mist suppression — reducing corrosion of overhead structures and improving safe working conditions.

Consumables
  • PP material — chemically inert
  • 60–80mm diameter standard sizes
  • Bulk supply quantities available
  • Competitive pricing for ongoing supply
📐

Edge Strips

High-density polyethylene (HDPE) edge strips for cathode and anode plate edge protection and electrolyte management.

Consumables
  • HDPE — excellent chemical resistance
  • Fit to all standard cathode plate widths
  • Snap-fit and adhesive-bonded options
  • Extended service life formulation
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Tankhouse Infrastructure

Complete tankhouse infrastructure including bus-bars, crane systems, electrode handling equipment and electrolyte distribution piping.

Infrastructure
  • Copper and aluminium bus-bar supply
  • Electrode lifting and handling equipment
  • Electrolyte pipe systems
  • Electrical isolation and safety systems

Need a Custom Specification?

Our engineers will design to your exact tankhouse requirements.

Electrowinning Products — Complete Range

CSI Mining supplies a complete range of electrowinning products and tankhouse consumables to base metal refineries across South Africa, Zambia, DRC Congo, Zimbabwe, Namibia and the broader African continent.

Insulator Blocks, Capping Boards & Electrode Spacers

Our polymer concrete insulator blocks — also known as spacer blocks or capping blocks — provide accurate seating and spacing of electrodes in copper, cobalt, zinc, nickel and manganese electrowinning cells. The CSI PMC Insulator Block delivers high acid resistance, reduced short circuit risk, decreased power loss and easy replacement. Electrode spacers are manufactured from polypropylene with multiple fixing points to maintain the correct anode-cathode gap. Anode insulator buttons feature male/female threaded design for a standard 22mm hole.

HDPE Edge Strips, Cathodes & Anodes

HDPE edge strips are available in U-shape, H-type, cross-slotted and Omega profiles to suit all standard cathode plate widths. Stainless steel (316L, 304) and titanium cathode blanks are manufactured to client specifications with robotic welding for seamless header bar joints. Lead-calcium and lead-silver anodes are rolled to reduce electrolyte contamination. Polypropylene demister balls (60-80mm) suppress acid mist in electrowinning tankhouses, protecting overhead structures and improving worker safety.